Briquetting

briquettingBriquetting is the process of processing of a material into briquettes- A piece having a uniform, geometric shape and practically identical weight. The briquette name comes from French language. It means brick. In earlier the briquette has a large in shape and they could be shacked. The briquette has lower ash sulfur content. Briquettes have high specific density and bulk density compared to loose bio mass. The briquettes are cheaper than a coal. Briquetting equipment is used in various industries as it is non-polluting with high calorific value.

Briquetting was proposed in Russia in the 1830’s by the Russian inventor F. P. Veshniakov, who developed a method of producing hard briquettes from waste wood charcoal and hard coal. Briquetting creates additional fuel resources from fine materials, primarily fuels and ores, the use of which would otherwise be inefficient or difficult; it also makes it possible to use waste products, such as dust, slags, and metal chips. In all cases, the usefulness of briquetting is judged by economic factors. Depending on the material to be processed, briquetting may be done with binders at medium pressures. In order to produce briquettes of high quality, the material used must meet specific requirements for fractional composition, moisture content, temperature, and the like.

No one can refuse from the fact that pollution increase due to excessive use of fossil fuels like petrol, diesel and black coal. These are a traditional source of energy and it increase pollution in the air. So briquetting are eco-friendly source of renewable energy as it does not spread pollution in the air and economical than black coal. In our daily life thousand tons of waste and organic material release but we do not know how to use it efficiently and we either burnt it or destroy it so briquetting is the revolutionary idea. They are economical than black coal and contains low ash. Loose biomass like waste have low density so we cannot move it from one place to another place but briquettes have high density and they are also easy to pack and store.

The cost of briquetting when compared with fossil fuels

Energy is essential to life.  Without it, many billions of people would be left cold and hungry.  The major source of energy comes from fossil fuel. As the supplies of fossil fuels are used up the whole world is in the search of new renewable energy sources. At the present time, the energy source that shows the most promise is the use of biomass and biofuel. But, how do these compare to fossil fuels in terms of costs? In most cases, biomass feed stocks, harvested or collected wood and plant matter, grains, grasses, etc must have energy applied to them to break them down into useful fuels that can be used to create energy. In some of the cases all that is needed is pressure such as compressing wood into pellets that can be burned in place of coal to power an electrical generator. 

The cost of producing biomass for use as fuels and energy sources is very cheap compared to the cost of finding and extracting fossil fuels. The cost of finding fuel is eliminated when one deliberately plants certain types of plants to be used in the production of biomass briquetting. Extraction is generally no more expensive than harvesting crops for food. If the energy is used in the same area it is produced in, the cost of the energy decreases dramatically. The emissions are much cleaner with biodiesel, but the cost is also reliable. Understanding the costs of biomass and biofuel is one key to unlocking their potential for use as replacements for fossil fuels. Work is ongoing in an attempt to make production of biofuel more efficient and more cost effective. 

It is being viewed as being able to supply the method needed to provide power without being harmful to the surroundings and the atmosphere. Biomass Solar Energy is expected to replace fossil fuels as time goes on.

Why is briquetting favorite of recycling industries?

With the increasing attention towards and more and more people thinking about the proper waste management and about recycling process there has been huge requirement of right machines and tools to properly convert waste into useful things. One of the best solutions companies and individuals got was briquetting plant for effective recycling of wood as well as metal waste. What is the major recycling process in any of the recycling company without the final phase of waste recycling? No doubt every process has its own importance for smooth and right recycling, but the most important is transformation of the waste materials. When we are talking about recycling companies these include companies dealing with a wide range of waste materials. They have to process everything from metals to paper, wood, dust, electronic waste etc.

The major contributors in this recycling business is Wood, agriculture, biomass and forestry wastes Companies engaged in waste recycling business get agro and wood waste in abundance and look for effective solutions to recycle it. Briquetting and briquetting plant offers a cost-effective and a eco friendly solution for this.  Use of briquetting machines to recycle wood waste is one of the trending ideas among local businesses as well as large scale recycling companies. With these one can easily recycle non-biodegradable waste materials, which otherwise prove to be harmful for the environment.

Some of the other features of briquetting plant making them favorite of all include:

  • Cost effective solution
  • Ecofriendly
  • Easy maintenance
  • Multi processing
  • Giving multi benefits

These are some features of using briquetting out of the long list of benefits   Some of the leading manufacturers and suppliers of briquetting machines also deal in customized machines to help clients boost their recycling business and make it more effective.

Briquetting: A way to generate income for rural people

briquetting plantIt is truly said that waste not want not. This is because waste can prove to be potential resource because they can be recycled and used as sustainable fuel. The global economy is dominated on the new technologies which rely on fossil fuels like petroleum, coal, natural gases to produce power, fuel, materials and chemicals. Even the use of conventional fuel like oil coal and electricity has increased in the last 25 years in Asian countries. India still imports crude oil and petroleum that comes to over 111.92 million tonnes per year. This leads to heavy dependence on imported oil and leads to a number of social and economic uncertainties. But presently there is worldwide interest to conserve biomass that leads to development of renewable source of energy for both economic and environmental set-ups.

Biomass briquetting is the renewable source of energy resource available abundantly and a promising fuel. It can be proved as the alternative to be various fossil fuels. Biomass briquetting is the third primary source of energy after coal and oil. This alternative source of energy still meets the fuel requirement in rural areas in most developing nations. According to briquette machine suppliers in India the agricultural residues comprise of one of the important sources of biomass fuel which are divided into two groups that are crop residues and agro-industrial residues.

Biomass briquetting is also known as “green fuel” or “green charcoal”. They are manufactured using briquette press machines for small business and domestic institution. This creates a number of job opportunities and leads to less destruction of woods. Broadly speaking there are two types of briquettes which are carbonized and non-carbonized. Briquettes can be of various shapes and sizes depending on its use whether for household or industrial level. It can be used an alternative source of fuel for cooking, in tea shops, tandoor chulhas, small hotels and laundering. To sum it, briquetting can prove to be an excellent source for rural India. 

All about briquetting technologies and practices

briquetting plantMany of the developing countries produce huge amount of agro waste but they are used inefficiently causing extensive pollution to the environment. The major residues are rice husk, coffee husk, coir pith, jute sticks, bagasse, groundnut shells, mustard stalks and cotton stalks. Apart from the problems of transportation, storage and handling the direct burning of loose biomass in conventional grates is associated with very low thermal efficiency and widespread air pollution. Briquetting of the husk could mitigate these pollution problems while at the same time making use of this important industrial/domestic energy resource.

Actually what is briquetting? The process of binding together pulverized minerals, such as all agro waste, into briquettes under pressure, often with the aid of a binder, such as asphalt is called briquetting. Briquettes are pieces having a uniform, geometric shape and practically identical weight made from briquetting process.

Historically, biomass briquetting technology has been developed in two distinct directions. Europe and the United States has pursued and perfected the reciprocating ram/piston press while Japan has independently invented and developed the screw press technology. Both the briquetting plant has merits. It was universally accepted that the screw pressed briquettes are far superior to the ram pressed solid briquettes in terms of their storability and combustibility.

t he technology of briquetting has progressed through development and introduction of new processes and intermediate stages, new binders, and new equipment, both for the production of a high-quality smokeless fuel for household use and for the manufacture of a fuel for continuous coking processes. But it was not so in India. With a view to improving the briquetting scene in India, the Indian Renewable Energy Development Agency (IREDA) - a finance granting agency has tried to finance many briquetting projects. But the fact is that these are not being used effectively due to lack of understanding of biomass characteristics. But as the time is passing the scenario is improving.

Connection Between Biomass Briquettes And Carbon Cycle

The biomass briquettes are great renewable fuel which can help us out in solving the problem of green house gas problem of earth. It makes use of bio degradable and non biodegradable waste and other agricultural waste to create fuel and energy sources. This is great since it is also cheaper than fossil fuels and it doesn't pollute the environment.  The biomass cycle is connected to carbon cycle, a cycle which is known to degrade our environment. But the best thing is that the biomass briquettes cycle helps to make the carbon cycle less destructive and it serves the natural purpose.

Carbon is a natural element in the environment and does serve its purpose on earth. Carbon dioxide feeds the plants and they turn in to oxygen to breathe for us. But if we use carbon emitting fuels like fossil fuels, then there will be too much carbon in the atmosphere and it will start to create adverse effects like warmer temperatures and global warming.

Once these plants have grown and are eaten, then the carbon in them is used to create energy for the consumer and the rest of the plant which is not used becomes waste. The waste and the gas emitted from the consumption of the plants goes into the atmosphere as carbon.

By using the biomass energy we are reducing the amount of air pollution. briquetting plant can also help out to create a better environment for wildlife to live in. Clearly, by making use of biomass and the carbon cycle, we can easily help get the world back to its natural cleanliness and keep pollution away while still creating energy for us to use. With the many scientists, throughout the world, working on this problem it is hoped that we can sought it out soon. So in this way carbon cycle and biomass cycle are co related

What is better for the planet briquettes or fossil fuels??

India is progressing towards the development and more and more industries are establishing which are contributing high economic growth rate. And it’s very obvious that due to it we can put an end to many problems like unemployment, poverty and many others. Each and every cultivating industry produces a huge amount of wbriquetting plant manufacutreraste which is of no use. India produces 600 billion tons of waste every year which is of no use and is dumped in to sea or simply burnt. And all these industry also wants fossil fuels like coal and gas or any other for boilers or for any other process. And these fossil fuels release a large amount of carbon.

Today, pollution and greenhouse gas emissions are the biggest problem which we are facing. Seeing the situation and growing pollution and also growing economy we need to find the easiest way to produce the eco-friendly and cost-effective energy solutions. The easiest and simplest technology and option for saving our environment and natural resources is biomass briquetting plant. Biomass is described as organic, non-fossilized material. Biomass can be used as Fuel, called biofuel which is manufactured from biomass briquetting machine with eco friendly technology. 

In briquetting plant technology, the raw material which are used that is generally agricultural wastes like bagasse, almond shells, tea husk, and rice husk, cotton Salk, leaf, saw dust, straw and industrial waste, forestry waste etc.. These wastes are compressed under high mechanical pressure and temperature into briquette press and turn into fuel briquette. Binder is not added to make briquettes that is why it is known as binder less technology. So the above discussion shows that this binder less and ecofriendly technology is much better than fossil fuels -which are harmful to nature.

Let’s replace fossil fuel with biomass briquettes and change the climate!!!

briquetting plantGlobal warming is a topic that draws a great deal of debate. With so many global economies relying on the energy from fossil fuels, nobody wants to admit that their continued use is adding to the amount of carbon dioxide and other greenhouse gases in the atmosphere, which is leading to major climate change around the world. Studies are going on for replacing the fossil fuels by biomass briquettes and changing the atmosphere.

At first glance it would appear that using biomass to create fuels would  replace fossil fuels would lead to just as much carbon dioxide being put into the atmosphere as the burning of coal, petroleum, and natural gas. This would be true if the biomass used to create the fuels was not replaced as quickly as it is harvested.

Growing plants would remove carbon dioxide and transforms it in to food for plants during the process of photosynthesis Certain fast growing crops, a relative term depending on the type of crop, can be planted to replace a harvest and be ready for harvest again at about the same time that the fuel produced from the first harvest is exhausted.

If we try to use proper management and use briquetting plant in a better way than the level of carbon dioxide would reduce. All the trends and predictions are showing that using briquettes would reduce the emission of carbon dioxide. Eventually a balance would be reached where the amount released into the air and the amount taken up by plants for photosynthesis would even out.

When we talk about the study of biomass briquettes and climate change, the jury is still out on just how much effect using biomass briquettes to generate power will have on reducing the carbon output of mankind's activities.

#2 Possible Agro-Residues

The possible agro residues which do not pose collection and drying problems, normally associated with biomass are rice husk, coffee husk, groundnut shells, and coir waste. At present, loose rice husk, groundnut shells and other agro-residues are being used mostly by small scale boilers in process industries. Apart from being inefficient, these boilers do not have provision to capture fly ash and unburnt carbon, with the result that extensive air pollution is being created.
This pollution problem has become so acute that the state government of Punjab has banned the burning of loose husks in boilers. Other states are on the way to follow this policy. The users are advised to use such husks for making briquettes or fluidized bed boilers with proper pollution control measures. But the better option is briquettes and that would be helpful.
As the number of industries is day by day increasing and it’s obvious that the requirement of fuel is also increasing and the present power supply is unable to meet the energy demand. To combat this energy shortage, developed as well as developing countries are putting more efforts into R&D to tap alternative energy sources. In India alone, it is proposed that 18,000 MW should be produced from biomass.
Appropriate Biomass Residues for Briquetting:
There are many type of factors to consider before qualifying a biomass as a feedstock for briquetting Apart from its availability in large quantities, it should have the following characteristics:
o Low moisture content
Moisture content should be as low as possible, generally in the range of 10-15 percent. High moisture content will pose problems in grinding and excessive energy is required for drying.
o Ash content and composition
Biomass residues normally have much lower ash content except for rice husk with 20% ash but their ashes have a higher percentage of alkaline minerals, especially potash.

Biomass Ash content
Coffee husk 4.3
Groundnut shells 6.0
Almond husks 4.8
Cotton stalks 4.6
bagasse 1.6
Paddy stalks 15.5
Rice husks 22.4
Tea waste 3.8

Biomass briquetting: The newest technology

Introduction

Many of the developing countries in the world produce huge quantities of agro residues but they are used inefficiently causing extensive pollution to the environment. The main residues are rice husk, coffee husk, coir pith, jute sticks, bagasse, groundnut shells, mustard stalks and cotton stalks. Sawdust, a milling residue is also available in huge quantity. The problems of transportation, handling, and storage are also there. Apart from these problems the direct burning of biomass in conventional grates is associated with very low thermal efficiency and widespread air pollution. The conversion efficiencies are as low as 40% with particulate emissions in the flue gases in excess of 3000 mg/Nm³ In addition, a large percentage of unburnt carbonaceous ash has to be disposed of. In the case of rice husk, this amounts to more than 40% of the feed burnt.

Taking a example of this problem: Ludhiana a city in Punjab generates 800 tonnes of rice husk ash everyday as a result of burning 2200 tonnes of rice husk. If we use these husks in making briquettes through briquetting plant than we could mitigate the problem of pollution while at the same time helping some industry to generate energy resource.

Briquetting technology is yet to get a strong foothold in many developing countries because of the technical constraints involved and the lack of knowledge to adapt the technology to suit local conditions. At present two main high pressure technologies: ram or piston press and screw extrusion machines, are used for briquetting. While the briquettes produced by a piston press are completely solid, screw press briquettes on the other hand have a concentric hole which gives better combustion characteristics due to a larger specific area.

With a view to improving the briquetting scene in India, the Indian Renewable Energy Development Agency (IREDA) - a finance granting agency - has financed many briquetting projects.

Is briquetting plant really saving energy?

biomass briquetting plantRecycling is the method of using the waste material whether it is household waste or industrial waste. Recycling not only helps in saving money but also helps in conserving the resources of earth. So we can say that recycling is the green technique that helps us to reduce, reuse and recycle and getting something best for both human and environment. And such concept is used in briquetting plant.  

And this recycling technique used in briquetting plant is called biomass briquetting. This process ensures us that recycling is done without harming the environment. Talking about the waste there are two types of waste that is bio-degradable and non-bio degradable and both harms the environment in one or the other way. In briquetting process bio-degradable waste is used.

Large amount of bio-degradable waste like agricultural waste, forestry waste saw-dust, sugarcane residues etc are used and recycled. Such biomass waste is being used in briquette plant machines for manufacturing bio briquettes that also help in meeting energy needs of small-scale business and industries. Do to the use of such briquettes we and small scale industries can contribute to the global economy.

it is the just right time that we consider options for getting energy from green and renewable fuels. In this case, using the bio fuels like briquette are used in every industries through which conservation of the energy and fuels is able to be done. The briquetting plant generates the eco fuel. The biomass briquetting plant is a technique by which the problem of the handling waste, reducing the GHGs emissions and the increasing global warming are sorted out in cost-effective manner. Hence this green briquetting plant contributes highly in meeting the demand of renewable energy fuels. So it’s the saving energy and is cost-effective.

Biomass Briquettes advantages over fossil fuels

Biomass Briquettes advantages over fossil fuels

briquetting plantBriquetting plant invention has excited the world about the possibility of getting energy through natural forces. From many years people are concerned about the depletion of fossil fuels for which everybody id dependant for so many things. From driving a car, turning on a furnace and many other operations have depended on these fuels from many years. Briquetting plant and briquettes are looked as a solution to all these problems.

The human race has undergone many changes through the millennia. Most of the advances and inventions are have occurred in just couple of hundred years. The discovery of coal and petroleum as energy resources changed the face of how we accomplish things like nothing else since the discovery of fire. However these fossil fuels will not last forever, making necessary to explore other energy options. One such option is biomass briquettes. Here are few advantages of briquettes over fossil fuels.

Briquettes are renewable. If people exercise its proper conservation techniques, any form of biomass that is harvested to produce energy can be replaced over a period of time. How much time is required depends on the exact biomass used. Fossil fuels, on the other hand exist in finite amounts that will never be replaced.

The cost of producing biomass briquettes is very cheap compared to cost of finding and extracting fossil fuels. And Briquettes burn slowly in a controlled manner. They have a low amount of moisture and density, which allows it to burn at intense temperatures.

Other benefits of briquetting plant as it is cleaner source of energy so government of many countries gives incentives.

  • No income tax for first five years
  • 35% subsidy from government on the total cost of briquetting
  • Low-interest rates from government financial institutions.
  • Also NOC from state pollution board is not compulsory for those using briquetting plants.

NEW GREEN OPTION: BRIQUETTES

biomass briquettesHave you noticed the temperature nowadays? The overall global temperature just keeps on rising. These all affects the seasons and climate the summer is too long and rain doesn’t appear on time. This is because of a phenomenon aptly called global warming.  This is all because of pollution because of fossil fuels. There are many traditional sources of energy like coal, petrol and lignite.  But these sources spread the pollution and it is non-renewable in nature, if once it is finished we cannot produce it again while biomass briquettes are renewable in nature and provide abundance source of energy in an economical way. So we have to think about any other source for generating energy.

After thinking at overall situation about global warming, pollution and the need of a new fuel. The best green option is to briquettes. There are mainly two reasons which increase the pollution first one is waste discharged from various area and another one is excessive use of coal in industrial area. So to overcome with this situation briquetting plant manufacturer present a modern technique that is biomass briquettes. We can avoid this both situation through briquetting plant.

First reason, after independence there are huge number of industries and ofcource if there are industries there would be waste which is of no use. So we can use this waste in an efficient way and make briquettes from it.  Another reason is excessive use of fuel. Fuel is the lifeblood of industries and without fuel we cannot imagine the world. But these fuels produce pollution so the green option to use briquetting plant. And then we can produce pollution free nature. All the raw material is collected and compressed under high pressure without using ash so it is binder less technology to make briquettes.  So everyone wants to set up briquette machine near their area. And government also provide subsidy on briquetting plant project.

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