Is pollution the only reason you should use briquettes?

Fuel is the most essential need of human. We need fuel every hour or we can say every minute. And usually everyone use fossil fuels for fulfilling the daily needs or requirement. But yaa these there have been a trend to use briquettes also known as white coal because of the situation created due to pollution and the air has been poisonous. But the only advantage of using briquettes is it reduces pollution, there are millions of reasons to use briquettes in daily life.

briquettesTaking about the garbage and thinking about the waste management so briquettes can solve this problem yaa I am serious we can solve the problem of waste. The recipe of briquettes is straight forward the briquettes are the made using agricultural waste, saw dust, waste paper and all other types of waste. Briquettes burn at the same temperature and for the same duration of time as wood or charcoal. And then comes the question of availability and talking about India we have no need to worry as it is an agrarian country so there is tons of waste. Which we can use in a nice way and also be able to solve our problem of waste.

Renewable!!! Briquettes are renewable source of energy whereas coal, wood and petroleum all are non-renewable source of energy. Briquettes are made through some common materials which are renewable so we can ensure the sustainability of briquetting for a longer period of time. Secondly, briquettes are very cheaper source of energy as they are just made from animal or plant waste and consequently less expensive to produce.

Taking about the ash content remained after burning of briquettes is very less. Its just 0.21% which is very less compared to coal, because coal has a ash content of 32%. There is a vast difference between them now you can easily think and compare which one is better. Then the shape of briquettes is cylindrical or rectangular so there is no storage problem they can be easily stored anywhere and can easily be transported. And as they are made from compressing combusting raw material they have high bulk and specific density compared to loose biomass.

Whenever we read anywhere: ways to reduce global warming the first point you will see is “reduce the use of fossil fuels, it increases the levels of green house gases.” But briquettes are the type of resource which do not create pollution and gases and is environmental friendly. So these were the reasons to use briquettes and that’s not the end there are many more.  

If you want to live on earth: just briquette

Everyone knows the current position of Delhi and it’s the quite serious issue and the pollution is just because of burning of fossil fuel. And the air pollution level in Delhi is at its highest and the capital has to suffer this for at least 3 days more. Burning fossil fuels, accumulation of dust are the major causes. The low air quality has created a big problem for the asthma and heart patients even for everyone. The level of particulates matter 2.5 or fine particles smaller than 2.5 micrometers where Delhi stood at a “severe”406 microgram. And this is not only the situation of Delhi we are also very close to the same situation, the problem which Delhi is suffering the same would be suffered by everyone on earth. And just the odd even schemes would not work on yaa no doubt they will have a good affect but we can’t sit hands on hands.

 We have been saying this for years that we should briquettes instead of fossil fuels and now Delhi had set a fine example for everyone by this condition. The main reason is that everyone burns the waste or destroys instead of that if they try to make briquettes. Everyone knows that India is an agrarian country and tons of waste is created every day such as almond shells, sugarcane waste, tree bark and many more. These raw materials can be compressed without using binder and so it’s also a binder less technology. This is a eco-friendly technology so briquettes are also known as white coal. And even we have not to worry about the raw materials. Briquettes have a high burning efficiency than black coal.

Without using fuels we cannot expect industries is true but its not compulsory that we use fossil fuels. The big industries who use black coal and other fossil fuel every day for boilers can replace coal with briquettes to burn boilers and also the cost is low. So we can reduce huge amount of carbon emission so it will also avoid green house effect. There is also one more benefit for industries by using briquettes and that is Tax relaxation for the first five years and subsidy benefit. The use of briquettes will help to reduce the pollution to the great extent so just switch to briquettes...go green…live green…save earth…save you…

Comparison visual aid of Jay Khodiyar Briquette Stove and Pellet Stove

 

Sr.No Specification Jay Khodiyar Briquette Stove Pellet Stove
1 Unremitting Usage Can be utilized constantly for extend periods of time Can be Utilized till the fuel lasts
2 Fuel availability Simple accessibility of briquette Depend on the local dealer/supplier
3 Fuel cost Briquette cost less than Rs. 9.00 /kg Pellet cost Rs. 20.00 /kg
4 Heat intensity More Less
5 Ash removal Easy removal of ash while the stove is burning Have to wait till the entire pellets are consumed
6 Top up ( Fuel feed ) Possible Not possible
7 Savings Savings upto 80% compared to commercial LPG Savings upto 40% only
8 Cooking Time Saving 30% time saving Fixed time of burning
9 Fuel acceptability Accepts various size of briquettes ( 60mm, 80mm, 90mm, 100mm ) Accepts only pellets
10 Adoptability Can be fitted under the boiler incase of steam cooking Not possible

 

Process of Briquetting

Considered one of the eminent manufacturers and suppliers, we are associated with offering an extensive variety of Briquetting Machines. These machines are manufactured from best quality parts and according to worldwide mechanical benchmarks. Made by executing advance innovations, these machines are reduced in estimate and guarantee simple establishment, easy to understand applications and longer administration life. Throughout the solidity of the material, temperatures rise adequately to make the raw material unshackle a range of adhesives. However, to make this process successful, the moisture content of the raw material must be 6%. The high temperature likewise makes the dampness in the crude material dissipate. At high dampness substance, steam pockets may develop amid this procedure subsequently prompting extension which will devastate the briquette. Subsequent to making briquettes, we utilize the carbonization heater to carbonize the briquettes into charcoal.

Appliances for biomass briquette

Biomass Briquettes can be used in any appliances which are meant for burning wood, coal, charcoal and generate energy. The briquetting process through which the briquette is prepared also decides which appliances can use it and in which format. The simple fuel lie coal burning appliances can be used to ignite the briquette after doing some modification in the device.

The advantages why briquetting is preferred over other fuel in appliances are:

  • It saves consumption of wood, coal and other non renewable energy resources
  • They have high densities
  • Helps solve the problem of residual disposing
  • Air pollution is reduced
  • Produces high thermal calorific value
  • Least amount of volatiles release
  • Slow burning rate
  • Easy to ignite
  • Continuous burning for longer time duration

The list of appliances where the biomass briquettes are used are:

  • Stoves

Briquettes are prepared in special technique of briquetting and vary in shape and size and even the material from which it is prepared. The briquettes that are used in stoves are kept small in size. This has become a great option for replacement of wood in stoves as it produces least amount of smoke and gives better combustion.

  • Furnaces

Furnaces required large amount of fuel for igniting and generating energy. Briquetting helps in meeting the demand of fuel required in these furnaces as their power density is twice compared to coal.

  • Boilers

Boilers also require coal or wood for burning and generating steam. The biomass briquette obtained through briquetting solves the problem of excessive requirement of coal

Briquetting

The latest emerging technology in today’s world is briquetting. The origin of briquetting started back in the mid of 19th century. With the enhancement of technology and awareness among the people regarding the use of renewable, the concept of briquetting is also increasing in the trend. The main benefit of briquetting is that the raw materials required are easily available; it is pollution free and does not have the possibility of becoming extinct. Most of the developing countries inhabit farming and produce large quantities of agro residues that cause pollution. This is used in briquetting and hence helps in reducing the problem of waste disposal.

Briquetting is the process of generating briquettes which are utilized in various commercial, household and industrial applications. Now let’s see what a briquette is. A briquette is a compressed block of biowaste i.e. the agricultural and forestry waste like stalks, stems, leaves, seed covers, etc. This waste is processed in special briquetting plants that form the briquettes. The final product is then supplied to industries where it is used for generating heat, electricity, in boilers, etc.

The process of briquetting consists of mainly 4 steps:

  1. Gathering the agro forestry waste
  2. Crushing the raw material
  3. Compression to form the block
  4. Drying the final product

Today briquetting is growing at a very fast rate for making business by recovering energy and generate revenue from the waste. There are special briquetting machine available in the market to prepare briquettes of specific shape and size. The production capacity of the machine varies in each model as per the need of the industry that produces the briquette. These briquettes are compressed blocks and thus have great thermal calorific value. Briquetting can be considered as a great option and idea to save the environment and move towards a clean and green world.

Briquetting: A successful upgrade of technology.

With the enhancement of environmental awareness everyone wants to use clean and green energy to save earth. Briquetting is the most successful, reliable upgrade of technology. Today people should n are aware of this fact from their long experience with wood and coal, briquetting is the best way to solve environmental problem. Briquetting of biomass carries tremendous scope and potential in converting the agro residues into a more usable form as a fuel. This process with innumerable benefits also eliminates the problem of handling, storage and transportation.

This briquetting technology not only cleans the waste but briquetting machine is also a good source of income. Many of the country’s government due to price of fossil fuels goes very costly and use of it creates pollution in air and give many benefits if using briquetting technology. In India, government boost biomass briquetting project with the intention of public use briquettes. Benefits of briquetting given by Indian government:

  • Installing briquetting machine is income tax free.
  • Excise duty on briquette is release by state government.
  • Industries which use briquettes, certification of pollution control board is not needed.

By proving the best combustion performance and its efficiency. Briquettes reduce the demand of other fossil fuels. But briquetting technology is yet to get a strong foothold in many of the developing countries. India is the only country where briquetting is growing gradually in spite of many failures. Many entrepreneurs are also making hard efforts to improve both the production process and the technology.

Biomass Briquetting Finished Product

Biomass Briquetting Finished Product

Biomass briquettes are finest source of energy, biodegradable & renewable in characteristics. It is also less polluting and inexpensive. Briquettes are ready made alternates of Lignite / Coal / Wood in industrial boiler and brick kiln as far as thermal usage is concerned. Since it is made with the help of binder less technology, there is no involvement of chemical utilization hence it is 100% natural. Briquettes have high specific density (1200 Kg/m3) and bulk density (800 Kg/m3) as compared to 60 to 180 Kg/m3 of loose biomass therefore this type of fuel is easy to transport at long distances. Loading & unloading as well as transportation costs are very less, and storage area required is significantly reduced. Briquettes offer much higher boiler effectiveness for the reason that there is very low amount of moisture and much higher density. The additional benefit is that it is low in pollution.

Briquettes are perfect Fuel because of the following characteristics:

  • Biodegradable & Renewable source of fuel
  • Cost-effective and cheaper than any other regular fuel
  • calorific value around 4000 Kcal/Kg which is much better
  • low in Pollution because no sulfur or any hazardous material is emitted
  • Content of as is 2 to 5% which is very low hence no fly ash is obtained when burnt
  • Reliable high burning effectiveness due to very low moisture
  • Have high density & Higher Fix Carbon value
  • Trouble-free Transportation, feeding & combustion because of exclusive shape.
  • Combustion is very consistent as compared to other coal.
  • highly demanded in the market because of it superiority than other traditional fuels

Briquetting

briquettingBriquetting

Briquetting is the process of processing of a material into briquettes- A piece having a uniform, geometric shape and practically identical weight. The briquette name comes from French language. It means brick. In earlier the briquette has a large in shape and they could be shacked. The briquette has lower ash sulfur content. Briquettes have high specific density and bulk density compared to loose bio mass. The briquettes are cheaper than a coal. Briquetting equipment is used in various industries as it is non-polluting with high calorific value.

Briquetting was proposed in Russia in the 1830’s by the Russian inventor F. P. Veshniakov, who developed a method of producing hard briquettes from waste wood charcoal and hard coal. Briquetting creates additional fuel resources from fine materials, primarily fuels and ores, the use of which would otherwise be inefficient or difficult; it also makes it possible to use waste products, such as dust, slags, and metal chips. In all cases, the usefulness of briquetting is judged by economic factors. Depending on the material to be processed, briquetting may be done with binders at medium pressures. In order to produce briquettes of high quality, the material used must meet specific requirements for fractional composition, moisture content, temperature, and the like.

No one can refuse from the fact that pollution increase due to excessive use of fossil fuels like petrol, diesel and black coal. These are a traditional source of energy and it increase pollution in the air. So briquetting are eco-friendly source of renewable energy as it does not spread pollution in the air and economical than black coal. In our daily life thousand tons of waste and organic material release but we do not know how to use it efficiently and we either burnt it or destroy it so briquetting is the revolutionary idea. They are economical than black coal and contains low ash. Loose biomass like waste have low density so we cannot move it from one place to another place but briquettes have high density and they are also easy to pack and store.

The cost of briquetting when compared with fossil fuels

Energy is essential to life.  Without it, many billions of people would be left cold and hungry.  The major source of energy comes from fossil fuel. As the supplies of fossil fuels are used up the whole world is in the search of new renewable energy sources. At the present time, the energy source that shows the most promise is the use of biomass and biofuel. But, how do these compare to fossil fuels in terms of costs? In most cases, biomass feed stocks, harvested or collected wood and plant matter, grains, grasses, etc must have energy applied to them to break them down into useful fuels that can be used to create energy. In some of the cases all that is needed is pressure such as compressing wood into pellets that can be burned in place of coal to power an electrical generator. 

The cost of producing biomass for use as fuels and energy sources is very cheap compared to the cost of finding and extracting fossil fuels. The cost of finding fuel is eliminated when one deliberately plants certain types of plants to be used in the production of biomass briquetting. Extraction is generally no more expensive than harvesting crops for food. If the energy is used in the same area it is produced in, the cost of the energy decreases dramatically. The emissions are much cleaner with biodiesel, but the cost is also reliable. Understanding the costs of biomass and biofuel is one key to unlocking their potential for use as replacements for fossil fuels. Work is ongoing in an attempt to make production of biofuel more efficient and more cost effective. 

It is being viewed as being able to supply the method needed to provide power without being harmful to the surroundings and the atmosphere. Biomass Solar Energy is expected to replace fossil fuels as time goes on.

Why is briquetting favorite of recycling industries?

briquetting plantWith the increasing attention towards and more and more people thinking about the proper waste management and about recycling process there has been huge requirement of right machines and tools to properly convert waste into useful things. One of the best solutions companies and individuals got was briquetting plant for effective recycling of wood as well as metal waste. What is the major recycling process in any of the recycling company without the final phase of waste recycling? No doubt every process has its own importance for smooth and right recycling, but the most important is transformation of the waste materials. When we are talking about recycling companies these include companies dealing with a wide range of waste materials. They have to process everything from metals to paper, wood, dust, electronic waste etc.

The major contributors in this recycling business is Wood, agriculture, biomass and forestry wastes Companies engaged in waste recycling business get agro and wood waste in abundance and look for effective solutions to recycle it. Briquetting and briquetting plant offers a cost-effective and a eco friendly solution for this.  Use of briquetting machines to recycle wood waste is one of the trending ideas among local businesses as well as large scale recycling companies. With these one can easily recycle non-biodegradable waste materials, which otherwise prove to be harmful for the environment.

Some of the other features of briquetting plant making them favorite of all include:

  • Cost effective solution
  • Ecofriendly
  • Easy maintenance
  • Multi processing
  • Giving multi benefits

These are some features of using briquetting out of the long list of benefits   Some of the leading manufacturers and suppliers of briquetting machines also deal in customized machines to help clients boost their recycling business and make it more effective.

Briquetting: A way to generate income for rural people

Briquettes : A way to generate income for rural people

briquetting plant

It is truly said that waste not want not. This is because waste can prove to be potential resource because they can be recycled and used as sustainable fuel. The global economy is dominated on the new technologies which rely on fossil fuels like petroleum, coal, natural gases to produce power, fuel, materials and chemicals. Even the use of conventional fuel like oil coal and electricity has increased in the last 25 years in Asian countries. India still imports crude oil and petroleum that comes to over 111.92 million tonnes per year. This leads to heavy dependence on imported oil and leads to a number of social and economic uncertainties. But presently there is worldwide interest to conserve biomass that leads to development of renewable source of energy for both economic and environmental set-ups.

Biomass briquetting is the renewable source of energy resource available abundantly and a promising fuel. It can be proved as the alternative to be various fossil fuels. Biomass briquetting is the third primary source of energy after coal and oil. This alternative source of energy still meets the fuel requirement in rural areas in most developing nations. According to briquette machine suppliers in India the agricultural residues comprise of one of the important sources of biomass fuel which are divided into two groups that are crop residues and agro-industrial residues.

Biomass briquetting is also known as “green fuel” or “green charcoal”. They are manufactured using briquette press machines for small business and domestic institution. This creates a number of job opportunities and leads to less destruction of woods. Broadly speaking there are two types of briquettes which are carbonized and non-carbonized. Briquettes can be of various shapes and sizes depending on its use whether for household or industrial level. It can be used an alternative source of fuel for cooking, in tea shops, tandoor chulhas, small hotels and laundering. To sum it, briquetting can prove to be an excellent source for rural India.

All about briquetting technologies and practices

briquetting plantMany of the developing countries produce huge amount of agro waste but they are used inefficiently causing extensive pollution to the environment. The major residues are rice husk, coffee husk, coir pith, jute sticks, bagasse, groundnut shells, mustard stalks and cotton stalks. Apart from the problems of transportation, storage and handling the direct burning of loose biomass in conventional grates is associated with very low thermal efficiency and widespread air pollution. Briquetting of the husk could mitigate these pollution problems while at the same time making use of this important industrial/domestic energy resource.

Actually what is briquetting? The process of binding together pulverized minerals, such as all agro waste, into briquettes under pressure, often with the aid of a binder, such as asphalt is called briquetting. Briquettes are pieces having a uniform, geometric shape and practically identical weight made from briquetting process.

Historically, biomass briquetting technology has been developed in two distinct directions. Europe and the United States has pursued and perfected the reciprocating ram/piston press while Japan has independently invented and developed the screw press technology. Both the briquetting plant has merits. It was universally accepted that the screw pressed briquettes are far superior to the ram pressed solid briquettes in terms of their storability and combustibility.

t he technology of briquetting has progressed through development and introduction of new processes and intermediate stages, new binders, and new equipment, both for the production of a high-quality smokeless fuel for household use and for the manufacture of a fuel for continuous coking processes. But it was not so in India. With a view to improving the briquetting scene in India, the Indian Renewable Energy Development Agency (IREDA) - a finance granting agency has tried to finance many briquetting projects. But the fact is that these are not being used effectively due to lack of understanding of biomass characteristics. But as the time is passing the scenario is improving.

Connection Between Biomass Briquettes And Carbon Cycle

The biomass briquettes are great renewable fuel which can help us out in solving the problem of green house gas problem of earth. It makes use of bio degradable and non biodegradable waste and other agricultural waste to create fuel and energy sources. This is great since it is also cheaper than fossil fuels and it doesn't pollute the environment.  The biomass cycle is connected to carbon cycle, a cycle which is known to degrade our environment. But the best thing is that the biomass briquettes cycle helps to make the carbon cycle less destructive and it serves the natural purpose.

Carbon is a natural element in the environment and does serve its purpose on earth. Carbon dioxide feeds the plants and they turn in to oxygen to breathe for us. But if we use carbon emitting fuels like fossil fuels, then there will be too much carbon in the atmosphere and it will start to create adverse effects like warmer temperatures and global warming.

Once these plants have grown and are eaten, then the carbon in them is used to create energy for the consumer and the rest of the plant which is not used becomes waste. The waste and the gas emitted from the consumption of the plants goes into the atmosphere as carbon.

By using the biomass energy we are reducing the amount of air pollution. briquetting plant can also help out to create a better environment for wildlife to live in. Clearly, by making use of biomass and the carbon cycle, we can easily help get the world back to its natural cleanliness and keep pollution away while still creating energy for us to use. With the many scientists, throughout the world, working on this problem it is hoped that we can sought it out soon. So in this way carbon cycle and biomass cycle are co related

What is better for the planet briquettes or fossil fuels??

India is progressing towards the development and more and more industries are establishing which are contributing high economic growth rate. And it’s very obvious that due to it we can put an end to many problems like unemployment, poverty and many others. Each and every cultivating industry produces a huge amount of wbriquetting plant manufacutreraste which is of no use. India produces 600 billion tons of waste every year which is of no use and is dumped in to sea or simply burnt. And all these industry also wants fossil fuels like coal and gas or any other for boilers or for any other process. And these fossil fuels release a large amount of carbon.

Today, pollution and greenhouse gas emissions are the biggest problem which we are facing. Seeing the situation and growing pollution and also growing economy we need to find the easiest way to produce the eco-friendly and cost-effective energy solutions. The easiest and simplest technology and option for saving our environment and natural resources is biomass briquetting plant. Biomass is described as organic, non-fossilized material. Biomass can be used as Fuel, called biofuel which is manufactured from biomass briquetting machine with eco friendly technology. 

In briquetting plant technology, the raw material which are used that is generally agricultural wastes like bagasse, almond shells, tea husk, and rice husk, cotton Salk, leaf, saw dust, straw and industrial waste, forestry waste etc.. These wastes are compressed under high mechanical pressure and temperature into briquette press and turn into fuel briquette. Binder is not added to make briquettes that is why it is known as binder less technology. So the above discussion shows that this binder less and ecofriendly technology is much better than fossil fuels -which are harmful to nature.

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